Best rated precision metal stamping provider: We have 8 R&D staff responsible for mold design and technical evaluation. They have more than 10 years of experience in stamping and CNC fields. Fortuna has 70 sets of punching machines with the tonnage from 25T to 220T and 42 imported Japanese CNC lathes, which can fully satisfy the diversity of customers’ products and orders. Fortuna has its own processing equipment that can independently develop, process, produce, and inspect products, which greatly accelerates product delivery and improves quality control. Fortuna takes pride in its high efficiency and completion rate. When Fortuna receives a customer order, we are able to provide samples within 20-30 days and mass production within 10-20 days. Find additional details at https://www.dgmetalstamping.com/what-is-stamping-in-car-manufacturing.
Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.
It has high wear resistance, good high-temperature oxidation resistance, good rust resistance after quenching and polishing, and small heat treatment deformation. Used to manufacture various cold work molds, cutting tools and measuring tools that require high precision and long life, such as drawing dies, cold extrusion dies, etc. Steel has high toughness and wear resistance, and has a higher resistance to tempering. Often used to manufacture molds with high requirements, such as drawing molds, impact grinding wheel molds, etc.
Recycling and Reusing Material: Implementing a recycling and reuse strategy for scrap materials can reduce costs. Recycling metal chips and reusing material where possible can lead to significant savings, especially in high-volume production. In summary, designing for CNC machining involves careful consideration of materials, tolerances, geometries, and tooling. By following best practices and incorporating specific design features, you can optimize the machining process and produce high-quality parts efficiently. Read extra info at dgmetalstamping.com.
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery. Features : High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent. This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
Material Selection – Selecting the right material is crucial for CNC machining. Metals like aluminum, steel, and titanium are popular due to their strength and machinability. Plastics such as ABS and polycarbonate are also commonly used for their ease of machining and lightweight properties. Composites can offer unique advantages but might require special considerations due to their structure. Material properties like hardness, tensile strength, and thermal stability affect how they can be machined. For instance, harder materials may require slower machining speeds and more robust tooling, while softer materials can be machined more quickly but might necessitate careful handling to avoid deformation.